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steel core wire rope accurate calculation construction winch introduction standard evolution high load conditions wire rope factor no distinction wire rope selection calculation diameter calculation formula wire rope flax fabrics scopethis standard transportation loading scleroderma
GB/T 1955-2019 in English

GB/T 1955-2019 in English

VALID

Construction winch

  • Issued on:2019-10-18
  • Implemented on:2020-09-01
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $550.00
$534.00
Standard No: GB/T 1955-2019
Document status: VALID
Title in English: Construction winch
Title in Chinese: 建筑卷扬机
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 5 business days
Issued on: 2019-10-18
Implemented on: 2020-09-01
Superseding: GB/T 1955-2008 Construction winch
Professional Classification: GB-National Standard
Related Keywords: steel core wire rope accurate calculation
construction winch introduction standard evolution
high load conditions wire rope factor no distinction
wire rope selection calculation diameter calculation formula
wire rope
Related Topics: gb/t1955-2002
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《GB/T 1955-2019建筑卷扬机》由TC328(全国建筑施工机械与设备标准化技术委员会)归口,主管部门为中国机械工业联合会。


Introduction

Standard Evolution and Major Technical Changes

Changed Items2008 Edition2019 EditionTechnical Significance
Scope of Application Horizontal/inclined working conditions are not specified Extended to horizontal/inclined moving loads Adapt to more complex engineering scenarios
Brake Torque Requirements 1.5 times below M6 1.75 times of M6 and above Improve safety under high load conditions
Wire Rope Factor No distinction between steel core types Added K'2 coefficient for steel core wire rope Accurate calculation of breaking force

Core parameter system

1. Working level division

According to the load state and total working time, the winch is divided into 8 levels from M1 to M8:

Load stateNominal load spectrum coefficient KmTypical application scenario
Light0.125Occasional lifting of light materials
Medium0.250Conventional construction
Heavy0.500Frequent lifting of heavy equipment
Extra heavy1.000Special scenarios such as petrochemical and mining

2. Key design parameters

  • Safety factor of wire rope: Increasing from 3.15 for M1 to 9.0 for M8
  • Drum pitch ratio: Positively correlated with the working level (11.2 for M1 to 25 for M8)
  • Braking distance≤1.5% of the rated speed in 1 minute

Analysis of key technical requirements

1. Braking system specifications

Non-slipping winches must be equipped with normally closed brakes, and the braking torque requirements are:

Working levelTorque multipleVerification method
M1-M5≥1.5 times static moment125% rated load overload test
M6-M8≥1.75 times static moment

2. Wire rope selection calculation

Diameter calculation formula: d ≥ C√Fe, where the coefficient C needs to be determined according to the wire rope type:

Wire rope typeNatural fiber core K'Independent steel core K'1
6×70.3320.359
8×190.2930.346

Implementation Suggestions and Maintenance Points

1. Selection Guide

  1. Select the working level according to the average daily working time (see Appendix A Table A.2)
  2. M6 and above levels should be selected in special environments such as mines
  3. When using double drums, the total load must not exceed the rated value of a single drum

2. Safety Operation Specifications

  • The wire rope outside the reference layer needs to be unloaded according to the instructions
  • Rope angle control: grooved drum ≤4°, smooth drum ≤2°
  • Check the wear of the brake daily

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