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GB/T 20111.5-2020 in English

GB/T 20111.5-2020 in English

VALID

Electrical insulation systems—Procedures for thermal evaluation—Part 5: Applications with a designed life of 5000h or less

  • Issued on:2020-06-02
  • Implemented on:2020-12-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $160.00
$156.00
Standard No: GB/T 20111.5-2020
Document status: VALID
Title in English: Electrical insulation systems—Procedures for thermal evaluation—Part 5: Applications with a designed life of 5000h or less
Title in Chinese: 电气绝缘系统 热评定规程 第5部分:设计寿命5000h及以下的应用
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 1~3 business days
Issued on: 2020-06-02
Implemented on: 2020-12-01
ICS Classification: 29.080.30-Insulation systems
Chinese Classification: K15-Electrical insulating material and its products
Professional Classification: GB-National Standard
Related Topics: Design life
GBT20111.5
GBT20111.5-2020

《GB/T 20111.5-2020电气绝缘系统 热评定规程 第5部分:设计寿命5000h及以下的应用》由TC301(全国电气绝缘材料与绝缘系统评定标准化技术委员会)归口,主管部门为中国电器工业协会。


Introduction

Interpretation of the core content of the standard

GB/T20111.5-2020 establishes a systematic thermal assessment technical framework for application scenarios of electrical insulation systems with a design life of ≤5000h. The standard innovatively proposes three procedural assessment schemes:

Assessment procedure Scope of application Temperature requirement Life determination
Procedure A ≤1500h ≥design temperature+10K Average life ≥1500h
Procedure B ≤5000h ≥design temperature+10K can be extended to 5000h
Procedure C ≤5000h Dual temperature points (20-35K) Aging diagram analysis method

Key technical requirements

1. Temperature gradient control

The standard clearly stipulates: The high temperature point should be 10K higher than the low temperature point, among which:

  • Low temperature point: design temperature +20K~30K
  • High temperature point: design temperature +30K~35K

2. Test cycle design

Each test cycle includes:

  1. Thermal aging sub-cycles specified in GB/T20112
  2. Conditional treatment specified in GB/T20111.4
  3. Diagnostic test (selected according to GB/T20111.4)

Analysis of implementation points

Case: Evaluation of insulation system of new energy vehicle motor

A certain type of drive motor adopts epoxy resin impregnation system, with a design life of 3000h:

  • Select Procedure B for evaluation
  • Set aging temperature = design temperature (180℃) + 15K = 195℃
  • The system did not fail when the cumulative aging time reached 3200h
  • The final evaluation result was EIS TE180℃/3000h

Comparison of standard evolution

Version Core changes Technological breakthroughs
IEC61857-31:2017 Basic framework Single temperature point evaluation
GB/T20111.5-2020 Localization improvement New double temperature point method

Application recommendations

  1. Procedure selection: Short-term application (≤1500h) preferably uses procedure A, while medium- and long-term application recommends procedure C
  2. Temperature verification: The actual temperature gradient needs to be confirmed by an infrared thermal imager or other equipment
  3. Data recording: Strictly record parameters such as oven type and ventilation rate in accordance with the requirements of Chapter 8
  4. Extended application: When the assessment scope needs to be upgraded, the benchmark EIS comparison test should be supplemented

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