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Database: 365,228(8 Aug 2026)
epoxy coating epoxy ceramic inner coating ductile iron pipes factory-coated epoxy heavy-duty anti-corrosion coatings epoxy coatings double-wall corrugated pipes steel pipe flanges specifications metal strip winding machines
GB/T 34202-2017 in English

GB/T 34202-2017 in English

VALID

Ductile iron pipes,fittings and accessories―Epoxy coating(heavy-duty)

  • Issued on:2017-09-07
  • Implemented on:2018-06-01
  • File Format:PDF
  • Delivery:Within 1 day
Price(USD): $176.00
$171.00
Standard No: GB/T 34202-2017
Document status: VALID
Title in English: Ductile iron pipes,fittings and accessories―Epoxy coating(heavy-duty)
Title in Chinese: 球墨铸铁管、管件及附件 环氧涂层(重防腐)
Language: English
File Format: Electronic (PDF)
Delivery: Within 1 day
Issued on: 2017-09-07
Implemented on: 2018-06-01
ICS Classification: 23.040.10-Iron and steel pipes
Chinese Classification: H48-Steel tube and cast iron pipe
Professional Classification: GB-National Standard
Related Keywords: epoxy coating
epoxy ceramic inner coating
ductile iron pipes
factory-coated epoxy heavy-duty anti-corrosion coatings
epoxy coatings
Related Topics: epoxy
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gb/t 34202

《GB/T 34202-2017球墨铸铁管、管件及附件 环氧涂层(重防腐)》由TC183(全国钢标准化技术委员会)归口,TC183SC9(全国钢标准化技术委员会铸铁管分会)执行,主管部门为中国钢铁工业协会。


Introduction

GB/T 34202—2017 Standard Overview

This standard specifies the technical requirements, test methods and inspection rules for factory-coated epoxy heavy-duty anti-corrosion coatings on ductile iron pipes, fittings and accessories. It is applicable to ductile iron pipes and their accessories for conveying water at a temperature not exceeding 60°C.

Classification and recommended specifications of epoxy coatings

Coating area Coating type Applicable pipe diameter (DN)
Inner coating Fusion-bonded epoxy powder inner coating 80~300
Solvent-free liquid epoxy inner coating 80~1000
Epoxy ceramic inner coating ≥1100

Technical requirements and key indicators

Substrate surface treatment: Ductile iron pipes and fittings must be sandblasted or shot blasted, with the surface rust removal level reaching Sa2.5 and the roughness Rz≥50μm.

Coating thickness requirements: The minimum average thickness of the inner and outer coatings is ≥400μm and ≥350μm respectively (see Table 4 and Table 5 for specific values). The local minimum thickness of the designated area is 150μm.

Adhesion and impact strength: The epoxy coating must meet the GB/T5210 standard, with the inner coating adhesion ≥8MPa and the outer coating adhesion ≥6MPa. Impact resistance requires no leaks, and the test energy is 3J (hammer diameter 15.9mm) or 5J (hammer diameter 25mm).

Test methods and quality control

  • Surface treatment inspection:Rust removal level and dust quantity assessment shall be carried out in accordance with GB/T8923.1 and GB/T18570.3.
  • Coating thickness measurement:Use non-destructive testing instruments with an accuracy of ±1% to ensure compliance with the requirements of Table 4 and Table 5.
  • Non-porous test:Use an electric spark leak detector with a detection voltage of 5V/μm (calculated based on the minimum average thickness).
  • Indentation resistance test:Under 70°C, apply a pressure of 10MPa, and the indentation depth after 24h and 48h shall not exceed 30% of the initial thickness.

Comparison of standard frameworks and implementation suggestions

International comparative analysis

GB/T 34202-2017 is aligned with ISO 21809-2:2007 in terms of coating technical requirements and test methods, and is optimized in combination with domestic actual conditions.

Implementation suggestions

  1. Selection suggestions:Choose the appropriate coating type (fused epoxy powder, solvent-free liquid epoxy or epoxy ceramic inner coating) according to the conveying medium and corrosive environment.
  2. Construction precautions:The substrate needs to be transported in time after treatment to avoid secondary contamination; before coating construction, ensure that the substrate temperature is more than 3°C above the dew point and the relative humidity is less than 85%.
  3. Quality control:Focus on monitoring coating thickness, adhesion and non-porous indexes, and conduct type tests (such as chemical corrosion resistance and wear resistance tests) when necessary.

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