GB/T 39167-2020 in English
VALIDTest method of tensile shear for resistance spot and embossed projection welds
- Issued on:2020-10-11
- Implemented on:2021-05-01
- File Format:PDF
- Delivery:Via email within 1~3 business days
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《GB/T 39167-2020电阻点焊及凸焊接头的拉伸剪切试验方法》由TC55(全国焊接标准化技术委员会)归口,主管部门为国家标准化管理委员会。
Introduction
Interpretation of the core content of the standard
This standard modification adopts the ISO 14273:2016 international standard, focusing on standardizing the tensile shear test method for resistance spot welding and projection welding lap joints. The main technological breakthroughs are reflected in:
| Technical dimension | ISO 14273:2016 | GB/T 39167-2020 |
|---|---|---|
| Scope of application | Unclear limit on plate thickness ratio | Specimen requirements when the thickness ratio of the two plates is greater than 1.4 are specially specified |
| Terminology system | 5 core terms | 3 new key terms (boss fracture, partial boss fracture, etc.) |
| Specimen preparation | No distinction between single/multi-weld point specimens | It is clear that the first and last welds need to be removed for multi-weld specimens (Figure 3a) |
Key technical requirements
1. Specimen size specifications
Strict classification based on the relationship between weld diameter and plate thickness (t):
- Conventional specimens: When the weld diameter is ≤5t, the dimensions shall be as specified in Table 1 (e.g., width is 80mm when t=2mm)
- Special specimens: When the weld diameter is 5t-7t, the width shall be 7-10 times the weld diameter (see Appendix C)
2. Fracture form determination
Typical case: A certain automobile panel test showed Asymmetric boss fracture (Figure 1b), after analysis, it was found that the uneven electrode pressure caused the nugget to shift, and the standard symmetrical fracture morphology was obtained by adjusting the welding parameters.
Implementation suggestions
Key points for equipment selection
The testing machine must meet the Class 1 accuracy requirements of GB/T 16825.1, and for samples with thickness>3mm, equal thickness gaskets must be configured (Figure 4).
Data recording specifications
Mandatory requirements for recording: maximum shear force (±1% accuracy), statistical values of weld spot diameter (including standard deviation), and fracture form classification (Clause 7.2).
Analysis of Standard Evolution
Compared with the 2002 version of the industry standard, the 2020 version has the following major advances:
- Introduction of the concept of saturation strength condition (Clause 3.3)
- Increase of the geometric tolerance requirements of solder joints (±1mm)
- Detailed description of shunt compensation for multi-solder joint specimens (Clause 5.2.3)

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