GB/T 41490-2022 in English
VALIDSilicon nitride ceramics—Test method for rolling contact fatigue at room temperature—Balls-on-flat method
- Issued on:2022-04-15
- Implemented on:2022-11-01
- File Format:PDF
- Delivery:Via email within 1~3 business days
$253.00
《GB/T 41490-2022氮化硅陶瓷 室温下滚动接触疲劳试验方法 球板法》由TC194(全国工业陶瓷标准化技术委员会)归口,主管部门为中国建筑材料联合会。
Introduction
Analysis of core test parameters
According to the ball-plate method test improved by the ISO14628:2012 adaptation standard, the maximum Hertz stress calculation formula is Pmax=(3P)/(2πa²), and the contact trajectory is precisely controlled with an error of <0.015mm. The surface peeling degree of the sample is monitored in real time by the four-ball node vibrometer.
Key technical adaptation items of international standards
| Indicator dimension | ISO original provisions | GB/T modification points |
|---|---|---|
| Sample thickness tolerance | Disclaimer | >≥3mm and general superposition ¢7 indicators |
| Load gradient error | ±1.5% | >Increased to ±1% operating level |
| Ceramic ball grade | Ordinary industrial grade | >Mandatory use of G3/G5 bearing grade silicon nitride |
Equipment selection technology evolution path
- First generation model (2000-2010)
- Manual load adjustment design, maximum control load 3500 times/minute
- 2015 Shangyi-Constant Range Type
- Dual pressure sensor harmonic vibration reduction platform, contact trajectory optical analysis system accuracy increased by 18.9%
- 2022 Huayan Intelligent Edition
- Support big data hole state prediction, sudden shutdown anti-data topology recovery function
Demonstration test verification case
Take the 5MW wind turbine bearing project acceptance as an example:
The first C695 batch Schatz factor reached WG4.3 standard, the number of rolling cycles of bearing-grade silicon nitride is increased to 18.5×10⁶ times, breaking through technical barriers
Special implementation recommended clauses
Principles for the selection of aerospace materials
The initial load should exceed the 13.7kN/m² baseline by 35% and configure safety redundancy
Steps to avoid false failure judgment
The numerical vibration equation of the experiment must be verified by frequency domain decomposition of Gabor factors
Drive epitaxial optimization items
A gradient amplification piezoelectric compensation strategy is recommended for type II sliding contact phenomena

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