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technical requirements steel tower ultrasonic flaw detection key manufacturing technology requirements material control specifications new tolerance indicators steel plate steel use microcomputer transformer protection devices hand-transmitted vibration hazards crud oil
GY 65-2010 in English

GY 65-2010 in English

SUPERSEDED

Technical requirements of manufacturing steel tower and mast for radio and television

  • Issued on:2010-08-04
  • Implemented on:2010-08-04
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $360.00
$350.00
Standard No: GY 65-2010
Document status: SUPERSEDED
Superseded by: GY/T 65-2021 Technical requirements of manufacturing steel tower and mast for radio and television
Title in English: Technical requirements of manufacturing steel tower and mast for radio and television
Title in Chinese: 广播电视钢塔桅制造技术条件
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 1~3 business days
Issued on: 2010-08-04
Implemented on: 2010-08-04
Professional Classification: GY-Radio, Film and TV
Related Keywords: technical requirements
steel tower
ultrasonic flaw detection key manufacturing technology requirements material control specifications
new tolerance indicators steel plate
steel use
Related Topics: tower
broadcasting standard
ansi/vita 65-2010
Broadcasting
Broadcasting
Manufacturing Technology
Manufacturing Technology
Radio and Television Fourteenth Five-Year
Stress Manufacturing Technology
Manufacturing technical conditions
State Administration of Radio, Film and Television

本标准规定了广播电视钢塔及桅杆制造过程中的技术要求、检验规则、试验方法和包装、标记、运输、贮存要求。
本标准适用于广播塔、电视塔、微波塔、通信塔及桅杆的钢结构制造。


Introduction

Core changes in the standard revision

Technical dimension GY 65-1989 GY 65-2010 Upgrade points
Tolerance control Basic tolerance system 12 new tolerance indicators Steel plate cutting slope tolerance is refined into 3 levels
Welding specification Refer to industry practice Align with GB 50205-2001 Add welding procedure qualification requirements
Inspection items 23 items 42 items 19 new tests including ultrasonic flaw detection

Key manufacturing technology requirements

Material control specifications

Article 4.1 of the standard clearly requires that Z-direction performance steel plates with a thickness of ≥40mm must be re-inspected, and imported steel materials must provide a chemical composition analysis report. In actual applications, a 380-meter TV tower project used Japanese SN490B steel, and an additional -40℃ low-temperature impact test was added.

Welding quality control

According to Article 4.11.5, the main welds of the radio and television transmission tower must meet the following requirements:

  • 100% ultrasonic testing for first-level welds
  • 20% random inspection ratio for second-level welds
  • Dimension deviation of fillet weld leg ≤0~3mm
A typical case shows that delayed cracks occurred in Q345GJD steel plates in a certain project due to failure to strictly implement preheating requirements, and the rework cost increased by 37%.


Project implementation suggestions

Manufacturing process control

  1. Establish a material traceability system to record the furnace batch number and use location of each batch of steel
  2. Use a three-coordinate measuring instrument to review the flange flatness
  3. Welding environment monitoring must meet the following requirements: temperature>5℃, humidity<90%, wind speed≤level 4

Key points for quality acceptance

Key indicators Allowance deviation Detection tools
Roundness of steel pipe ≤d/500 and ±5mm Electronic calliper
Flange bolt hole distance ±0.7mm Image measuring instrument
Galvanized layer adhesion No falling off by hammering Standard test hammer

Technical development background

This standard revision responds to three major industry needs:

  • Adapt to the development of super-high-rise tower mast structures (such as 600m+ TV towers)
  • Interface with international welding standards (ISO 3834 system)
  • Solve the problem of coastal corrosion protection (new GY 64 supporting standards)
The next stage of technological evolution will focus on the standard integration of BIM digital manufacturing and robot welding technology.

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