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corrosion evaluation grade classification grade 0-10 corrosion level visible 10-level corrosion evaluation system corrosion maps accelerate corrosion test acceptance criteria pyrethroids residues ship energy efficiency design index silicon-based ferroalloy industry
T/CSAE 69-2018 in English

T/CSAE 69-2018 in English

VALID

Accelerate Corrosion Test acceptance criteria for Passenger Vehicle

  • Issued on:2018-03-01
  • Implemented on:-
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $700.00
$679.00
Standard No: T/CSAE 69-2018
Document status: VALID
Title in English: Accelerate Corrosion Test acceptance criteria for Passenger Vehicle
Title in Chinese: 乘用车整车强化腐蚀试验评价方法
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 5 business days
Issued on: 2018-03-01
Professional Classification: T/-Social Organization Standard
Related Keywords: corrosion evaluation grade classification grade 0-10
corrosion level
visible 10-level corrosion evaluation system
corrosion maps
accelerate corrosion test acceptance criteria
Related Topics: Vehicle test
Vehicle test
strengthen
passenger car
Test Conditions/Evaluation Methods
Strengthen the humification system
vehicle
Corrosion Rating
corrosion rust
Corrosion test
Test evaluation
National standard for vehicle rust
t/csae 312
t/csae 133


Introduction

Analysis of the core content of the standard

The standard establishes a systematic evaluation system for passenger cars in an enhanced corrosion environment, which mainly includes:

  • Definition of corrosion types: Clarify the criteria for determining red rust (steel matrix corrosion) and white rust (galvanized layer/aluminum alloy corrosion)
  • Visible area classification: Divide the inspection area into three levels: conventional visible, low visible, and disassembled visible
  • 10-level corrosion evaluation system: Quantitative grading benchmark from no corrosion to rust penetration

Comparison of key technical indicators

Evaluation dimensions Red rust evaluation White rust evaluation Combined corrosion evaluation
Grade classification Grade 0-10 (Table 2) Grade 0-10 (Table 4) Grade 0-10 (Table 3)
Critical threshold Grade 5: 50% area corrosion Grade 5: Flaky white rust Grade 5: Zinc layer corrosion + substrate rust
Failure judgment Grade 9: Quality loss ≥ 20% Grade 9: Plating peeling Grade 7: Complete failure of zinc layer

Implementation points

Typical application scenarios

Take shock absorber spring as an example (Appendix A.5):

  1. The initial electrophoretic black paint state needs to be recorded before the test
  2. Focus on the contact part of the spring coil during the test
  3. Grade 3 (10% red rust spots) requires an early warning

Suggestions for optimizing the test process

  • Use a digital microscope to measure the scratch corrosion width (Clause 6.2)
  • Prioritize inspection of easily corroded areas such as door hems and skirts (Appendix B.2)
  • The complete image record chain needs to be retained during disassembly inspection

Technical evolution analysis

The main breakthroughs of this standard compared with QC/T 732:

  • Evaluation granularity refinement: Expand the corrosion level from level 5 to level 10
  • Comprehensive material coverage: Add evaluation maps for substrates such as zinc-aluminum coatings and stainless steel
  • Digital management: Require all inspection points to establish image-data correspondence

Enterprise implementation suggestions

  1. Establish a digital database of corrosion maps (refer to Appendix A)
  2. Develop an automatic rating system based on image recognition
  3. Evaluation method for optimizing the battery pack area for electric vehicles

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