T/CTES 1030-2020 in English
VALIDMeasurement of diameter and their distribution of glass fibers of electronic filaments
- Issued on:2020-12-21
- Implemented on:-
- File Format:PDF
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本文件规定了电子级玻璃纤维(E玻璃纤维)纱纤维直径及其均匀性测定的原理、试验条件、仪器和用具、样品及制备、试验程序、结果计算和试验报告。
本文件适用于电子级玻璃纤维(E玻璃纤维)纱,其他类似产品可参照执行。
Introduction
Analysis of the core content of the standard
This standard specifies a complete method system for determining the diameter distribution of electronic-grade E-glass fiber yarn using the laser 3D topography measurement microscope system. The main technical features include:
| Technical elements | TVCTES 1030-2020 | ASTM D578:2005 | Innovation points |
|---|---|---|---|
| Measurement principle | Laser confocal 3D synthetic imaging | Two-dimensional measurement with optical microscope | Three-dimensional measurement with 50nm accuracy on the Z axis |
| Magnification | ≥1000 times | ≥400 times | Resolution improved by 2.5 times |
| Data processing | Image segmentation/merging algorithm | Manual measurement | Improved degree of automation |
Key technology implementation points
1. Sample preparation specifications
Use ceramic scissors to cut 3 cm long yarn samples, and clamp them with double glass slides to ensure the verticality of the fibers (see Figure 1). When fixing with tape, keep the top of the yarn protruding 1-2 mm.
2. 3D imaging process
- 200x lensPreliminary positioning of fiber groups
- 400x lensCalibrate the central field of view
- 1000x lensRecord the extreme elevation point (Z-axis limit position)
- 3D image synthesis eliminates focal plane differences
Fiber diameter statistical algorithm
The standard proposes a statistical model based on normal distribution:
Single fiber diameter calculation:d = (R×L)/hpixel, where R is the actual length of the scale (μm) and L is the number of short-diameter pixels
Uniformity determination:Coefficient of variation CV =
- Introduction of electric stage to realize automatic stitching of multiple fields of view
- Clear the digital processing flow of colloid particle interference (Figure 2→Figure 3)
- Establish software criteria for fiber adhesion segmentation (Figure 4-Figure 6)
Implementation suggestions
- Take 5 cross-section samples for every 60m of yarn to ensure representativeness
- Regularly calibrate the XYZ axis accuracy of the microscope (≤50nm)
- Preferably use automatic image analysis software to reduce human errors
- The test environment is strictly controlled within the atmospheric conditions specified in GB/T 6529

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