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test method core test principle test groups accelerated test method jc/t1086-2008 chloride ion diffusion coefficient test method time main ion concentration test results filtration treatment method analysis classification dimensions natural gas biogas methane coal gas coke gnss travel recorders medium drilling pressure loose layer
GB/T 38140-2019 in English

GB/T 38140-2019 in English

VALID

Test method for determining capability of cement exposed to seawater

  • Issued on:2019-10-18
  • Implemented on:2020-09-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $100.00
$97.00

《GB/T 38140-2019水泥抗海水侵蚀试验方法》由TC184(全国水泥标准化技术委员会)归口,主管部门为中国建筑材料联合会。


Introduction

Technical background and scope of application of the standard

This standard was jointly drafted by 28 institutions including China Building Materials Science Research Institute. It established a standardized accelerated test method for seawater erosion in response to the durability evaluation needs of cement-based materials in marine environments. It is applicable to the performance degradation evaluation of cement mortar specimens in simulated seawater environments.


Core test principle

Test groups Curing conditions Test indicators
Control group Curing in 20±1℃ water for 28d Benchmark compressive strength R₀
Experimental group Simulated seawater solution dry-wet cycle 14 times Strength after erosion Rᵢ

The compressive strength retention rate (Rᵢ/R₀×100%) is used to quantitatively characterize the cement's anti-erosion ability. This index can comprehensively reflect the coupling effects of multiple factors such as chloride ion penetration and sulfate erosion.


Key test element control

1. Preparation of simulated seawater solution

According to the requirements of Appendix A of the standard, the solution must contain 7 kinds of salts, the main components are:

  • Sodium chloride 122.7g/L (main salt in simulated seawater)
  • Sodium sulfate 20.5g/L (induces sulfate corrosion)
  • Magnesium chloride 25.6g/L (aggravates magnesium ion corrosion)

The pH value is strictly controlled at 8.2±0.2, and a pH meter is used for regular testing.

2. Dry-wet cycle process parameters

Stage Equipment Parameter Duration
Drying Drying oven 40±5℃ 24h
Vacuum saturation Vacuum saturation equipment -0.08MPa 6h (4h dry extraction + 2h liquid extraction)
Immersion - Solution immersion specimen ≥2cm 18h

Implementation points and common problems

Case: Analysis of abnormal test data of a seaport project

The compressive strength retention rate measured by a laboratory was only 65%, lower than the design requirement of 80%. After investigation, it was found that:

  1. The porosity of the mortar was high due to the failure to use standard sand
  2. The vacuum degree did not meet the standard requirement of -0.08MPa
  3. The pH value of the solution fluctuated beyond the range of ±0.2

After rectification, the retest data increased to 82%, which met the project requirements.

Handling of special situations

When natural seawater is used, the following shall be noted in the report:

  • Sampling location and time
  • Main ion concentration test results
  • Filtration treatment method

Analysis of standard technology evolution

Compared with the JC/T1086-2008 chloride ion diffusion coefficient test method, this standard has the following innovations:

  1. Introducing multi-ion coupling corrosion to simulate a more realistic marine environment
  2. Using dry-wet cycle acceleration mechanism to shorten the test cycle
  3. Establishing strength retention rate as a quantitative evaluation indicator

In the future, electrochemical test methods may be added to achieve real-time monitoring of the corrosion process.

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