GB/T 38518-2020 in English
VALIDMeasurement of coating thickness on flexible film substrate
- Issued on:2020-03-06
- Implemented on:2021-02-01
- File Format:PDF
- Delivery:Via email within 1~3 business days
$97.00
《GB/T 38518-2020柔性薄膜基体上涂层厚度的测量方法》由TC57(全国金属与非金属覆盖层标准化技术委员会)归口,TC57SC9(全国金属与非金属覆盖层标准化技术委员会涂层表征与检测分会)执行,主管部门为中国机械工业联合会。
Introduction
Analysis of the core content of the standard
This standard innovatively uses the combined technology of argon ion beam polisher and scanning electron microscope to solve the deformation problem caused by mechanical polishing of flexible substrates. The main technological breakthroughs are reflected in:
| Technical parameters | Traditional method | This standard method |
|---|---|---|
| Measuring range | ≥1μm | 10nm-0.5mm |
| Matrix limitation | Mainly rigid material | Flexible film matrix |
| Cross-section quality | Easy to deform | No mechanical stress damage |
Key technical implementation points
1. Sample preparation specifications
For organic coatings that require evaporation of a 50nm metal protective layer, the embedding resin should meet the following requirements:
- Curing shrinkage <0.5%
- Thermal stability >80℃
- Hardness ≥80HRB
2. Argon ion polishing parameters
Key parameter combination recommendations:
| Material type | Accelerating voltage (kV) | Current (μA) |
|---|---|---|
| Thermosensitive materials | 3-4 | 170-200 |
| Conventional materials | 5-6 | 250-280 |
Measurement uncertainty control
According to formula (2), there are three major factors affecting the uncertainty:
- Standard sample error: It is recommended to use CNAS certified standard film
- Equipment resolution: SEM secondary electron image needs to be <3nm
- Number of measurements: Must be ≥25 times to take the average
Application Case
A flexible OLED company measured the Al2O3 barrier layer (nominal 150nm) on the PI substrate:
- Adopting Gatan PECS II argon ion polishing system
- Working parameters: 4kV/200μA/2h
- Measured thickness 152.3±3.7nm(n=25)
Standard Evolution Analysis
Compared with GB/T 20307-2006 Main improvements:
- Added special treatment requirements for flexible substrates
- Clarified argon ion polishing process parameters
- Detailed organic coating protection measures
- Improved uncertainty calculation formula
Implementation suggestions
The laboratory should establish:
- Sample preparation SOP document
- Equipment status inspection form
- Standard sample traceability record
- Two-person system for data review

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