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process industry energy management system introduction analysis technical indicators management layer energy target setting days analysis layer energy consumption prediction intelligent factory technical requirements energy efficiency analysis wavelength switched optical network silver bar scopethis standard absorption method introductionthis document
GB/T 38848-2020 in English

GB/T 38848-2020 in English

VALID

Intelligent factory—Technical requirements of process industry energy management system

  • Issued on:2020-07-21
  • Implemented on:2021-02-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $250.00
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《GB/T 38848-2020智能工厂 过程工业能源管控系统技术要求》由TC124(全国工业过程测量控制和自动化标准化技术委员会)归口,主管部门为中国机械工业联合会。


Introduction

Analysis of the standard core framework

System level Core functions Key technical indicators
Management layer Energy target setting, energy efficiency analysis, optimized scheduling MTBF≥30000h, data storage≥30 days
Analysis layer Energy consumption prediction, fault diagnosis, energy efficiency benchmarking Prediction model error≤5%, response time<2s
Perception layer Data collection, equipment monitoring, secure transmission Metering accuracy 1.0, AES256 encryption

Detailed explanation of key technical requirements

1. System architecture design

In the three-layer architecture specified in the standard:

  • The management layer needs to establish an energy benchmark (5.4.3), and requires the use of a SCADA system to achieve target decomposition and dynamic adjustment
  • The analysis layer should include prediction models, balance models, and optimization models (5.4), and needs to integrate PLC and DCS data
  • The perception layer equipment must comply with the GB17167 measurement standard (6.3.1.5), and the communication protocol supports Modbus/DL/T645

2.

Phase Work Content Period
Infrastructure Construction Equipment of Measuring Instruments and Deployment of Data Collection Network 3-6 Months
System integration Three-level system integration, model development 6-12 months
Optimized operation Energy efficiency benchmarking, continuous improvement Ongoing

2. Risk prevention and control

  • Network security:It is necessary to configure an industrial firewall (6.3.3.1) and implement VLAN division
  • Data security:Use AES encrypted transmission (6.3.2.6) and establish a dual-machine hot standby mechanism
  • Operational security:Set three-level control permissions (6.3.4.2) and retain hard switches on site

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