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mirror milling process civil aircraft skin parts introduction interpretation mirror milling machine tool contour feature boundary curve process allowance control skin edge metal skin parts gas tunnels artifical cultivation digital engineering services introductionthis standard
GB/T 38929-2020 in English

GB/T 38929-2020 in English

VALID

General requirements of mirror milling process for civil aircraft skin parts

  • Issued on:2020-06-02
  • Implemented on:2020-12-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $250.00
$243.00
Standard No: GB/T 38929-2020
Document status: VALID
Title in English: General requirements of mirror milling process for civil aircraft skin parts
Title in Chinese: 民用飞机蒙皮镜像铣削工艺通用要求
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 1~3 business days
Issued on: 2020-06-02
Implemented on: 2020-12-01
ICS Classification: 49.040-Coatings and related processes used in aerospace industry
Chinese Classification: V18-Cold processing technology
Professional Classification: GB-National Standard
Related Keywords: mirror milling process
civil aircraft skin parts introduction interpretation
mirror milling machine tool
contour feature boundary curve process allowance control skin edge
metal skin parts
Related Topics: mirror image
milling
Craft pass
Requirements for the use of high power mirrors
General purpose
GBT38929
GB/T 38929-2020
mirror milling
Execution of peeler
Civil aircraft parts forming

《GB/T 38929-2020民用飞机蒙皮镜像铣削工艺通用要求》由TC435(全国航空器标准化技术委员会)归口,主管部门为国家标准化管理委员会。


Introduction

Interpretation of the core content of the standard

This standard systematically specifies the requirements for the entire process of mirror milling processing of metal skin parts of civil aircraft, innovatively defines the collaborative motion relationship between the mirror milling machine tool and the top support device, and establishes a precision processing technology system for complex aviation surfaces.


Classification of key technical features

Feature type Geometric element Processing difficulty Typical application
Sunk feature Bottom surface/bottom angle surface/top surface Boundary monotonicity control Wing aerodynamic shape
Window feature Side/bottom/top surface Anti-vibration processing Inspection port processing
Contour feature Boundary curve Process allowance control Skin edge forming

Key points of process control

Key quality indicators

  • Online thickness measurement accuracy: ±0.03mm
  • Machine tool positioning accuracy: 0.015mm/500mm
  • Surface roughness: Ra≤1.6μm

Prevention and control of typical process defects

Case: In the processing of the wing skin of a certain type of passenger aircraft, by optimizing the sink feature programming strategy (the principle of milling thick first and then thin), the tool difference was reduced from 0.1mm to 0.03mm, and the processing efficiency was improved by 40%.


Standard implementation recommendations

Equipment selection requirements

  1. Five-axis linkage capability: Synchronization accuracy ≤ 0.02°
  2. Top support device: must have real-time pressure feedback function
  3. Detection system: integrated laser thickness measurement module

Staff training system

It is recommended to establish a three-level training mechanism: process programming (≥120 hours), equipment operation (≥80 hours), quality inspection (≥60 hours), which must include practical training on precision inspection as specified in Appendix B.

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