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public pipeline inspection qualification rbi inspection risk-based inspection annual inspection inspection institutions excavation inspection ratio mine survey cemented carbide vickers hardness rubber hoses scopethis standard
GB/T 43922-2024 in English

GB/T 43922-2024 in English

VALID

Inspection and evaluation of in-service polyethylene gas pipeline

  • Issued on:2024-04-25
  • Implemented on:2024-04-25
  • File Format:PDF
  • Delivery:Via email within 8 business days
Price(USD): $750.00
$728.00
Standard No: GB/T 43922-2024
Document status: VALID
Title in English: Inspection and evaluation of in-service polyethylene gas pipeline
Title in Chinese: 在役聚乙烯燃气管道检验与评价
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 8 business days
Issued on: 2024-04-25
Implemented on: 2024-04-25
Professional Classification: GB-National Standard
Related Keywords: public pipeline inspection qualification rbi inspection
risk-based inspection
annual inspection
inspection institutions
excavation inspection ratio
Related Topics: pipeline gb
inspection track
Inspection and evaluation
Result evaluation and inspection
Evaluation Inspection Team
Aging of polyethylene pipes
Conformity Assessment of Gas Pipeline
trachea
gbt43922

《GB/T 43922-2024在役聚乙烯燃气管道检验与评价》由TC262(全国锅炉压力容器标准化技术委员会)归口,TC262SC6(全国锅炉压力容器标准化技术委员会在役承压设备分会)执行,主管部门为国家标准委。


Introduction

Analysis of the core content of the standard

Inspection typeImplementation conditionsTechnical methodPeriodic requirements
Annual inspectionAll pipelines in useMacro inspection + leak detectionOnce a year
Routine inspectionAfter the first inspectionDocument review + excavation inspection3-6 years
Risk-based inspection (RBI)Must meet Clause 9.1Risk assessment + targeted detectionUp to 9 years

Key technological breakthroughs

1. Phased array ultrasonic testing technology

The standard innovatively introduces phased array ultrasonic testing methods, which improves the defect recognition sensitivity of thermal melt joints and electrical melt joints by 40% compared with traditional X-ray testing. The main detection features include:

  • Fusion surface inclusions (detection size ≥1mm)
  • Void defects (detection rate ≥95%)
  • Cold welding/over welding phenomenon

2. Remaining life prediction model

The aging prediction algorithm is established based on the Arrhenius equation, and the prediction error is controlled within ±15% through dual parameter verification of oxidation induction time and elongation at break. Key formula:

lnK = lnB - E/RT

The E value was determined to be 205.95kJ/mol (PE80 material) through experiments


Safety rating system

GradeJudgment standardDisposal measures
Grade 1No structural defectsNormal use
Grade 2Surface damage ≤5% wall thicknessMonitored use
Grade 3Material aging or welding defectsRepair within a time limit
Level 4Through crack/leakageStop using immediately

Note: For the quality grading of welded joints, refer to the results of digital radiographic testing in Appendix D


Implementation suggestions

Capacity building of inspection institutions

  1. It is necessary to obtain DD2 public pipeline inspection qualification
  2. RBI inspection must be equipped with phased array inspection personnel of Level II and above
  3. Establish a pipeline GIS database system

Management requirements for user units

  • Improve the original data of pipelines (see Table 1 Design and manufacturing data)
  • Implement integrity management (Appendix G Life prediction)
  • Annual inspection key areas (Appendix A Article A.2)

Standard evolution analysis

Compared with CJJ63-2018, this standard has the following major improvements:

  • New risk-based inspection (RBI) method
  • Clarify phased array detection process parameters (Appendix E)
  • Detail the excavation inspection ratio (0.3-0.4 places/km specified in Table 3)
  • Establish a quantitative safety level assessment system (Chapter 8)

Sample only — not a preview of GB/T 43922-2024
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