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cocks introduction standard evolution old standard parts old standard fts6020n1 stainless steel plug standard implementation q unnoted tolerance grades heat transfer plates ’ -dichlorodiphenyl sulfone
GB/T 593-2019 in English

GB/T 593-2019 in English

VALID

Marine packed cocks

  • Issued on:2019-08-30
  • Implemented on:2020-03-01
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $310.00
$301.00
Standard No: GB/T 593-2019
Document status: VALID
Title in English: Marine packed cocks
Title in Chinese: 船用填料旋塞
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 5 business days
Issued on: 2019-08-30
Implemented on: 2020-03-01
Superseding: GB 598-1980 Marine bronze external screwed packed cocks
GB/T 593-1993 Marine bronze and cast iron flanged cocks
GB/T 599-1996 Marine bronze external screwed draw-off cocks
ICS Classification: 47.020.30-Piping systems
Chinese Classification: U53-Marine gate valves and plug cocks
Professional Classification: GB-National Standard
Related Keywords: cocks introduction standard evolution
old standard parts
old standard
fts6020n1 stainless steel plug
standard implementation q
Related Topics: filler
stuffed
Nickel filler
granular filler for boats
Packing factor
The role of filler
Filling effect
GBT593
GBT593-1993
GB/T 593-2019


Introduction

Standard Evolution and Technological Breakthroughs

GB/T593-2019 integrates the three old versions of the standards 1993/1980/1996. The main technical upgrades include: addition of stainless steel materials (ZG07Cr20Ni10, etc.), optimization of cast iron wall thickness parameters (Table 4/5 is 0.5-1mm thicker than the old standard), and expansion of the size range of threaded joints (Table 8 adds M48×2 specifications). The standard now covers two categories and seven types of FA/FL/FT type flanged plugs and TA/TB/TC type threaded plugs.


Comparison analysis of core parameters

TypeMaterialMaximum pressure (MPa)Temperature range (℃)Anti-corrosion performance
Bronze plugZCuSn10Zn22.5-20~200Seawater corrosion
Cast iron plugHT2001.6-15~150Surface treatment required
Stainless steel plugZG07Cr20Ni106.4-196~400Acid and alkali corrosion resistant

Key technology innovation

Case: A 100,000-ton oil tanker uses FTS6020N1 stainless steel plug. Compared with traditional bronze material:

  • Weight reduction of 18% (theoretical weight 3.0kg→2.7kg)
  • Service life extended by 3 times (salt spray test>2000h)
  • Maintenance cycle extended from 6 months to 24 months

Implementation suggestions

  1. Selection principle: Stainless steel (N1/N3) is preferred for fuel pipelines, and bronze Q1 can be used for fresh water systems
  2. Installation points: Flange connection plugs must be pre-tightened according to CB/T4196 standard bolts (M12-M16 torque range, see Table 2)
  3. Acceptance criteria: Sealing test leakage ≤0.01×DN mm³/s (DN20 plug allows 0.2mm³/s)

Common questions about standard implementation

Q: How to identify the plug model?
A: According to the rule of 3.3.1, such as FLS6020N1 means: flange L-type tee, PN6, DN20, stainless steel ZG07Cr20Ni10

Q: How to deal with the transition period between the old and new standards?
A: After December 1, 2019, new projects must comply with GB/T593-2019, and old standard parts can be used for maintenance of existing equipment

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