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process design subsea oil pipeline introduction analysis crude oil high pour point/heavy oil insulation design maintain operating temperature needs heavy oil dz series spindle bearings empty box barometers preservation process
SY/T 7635-2021 in English

SY/T 7635-2021 in English

VALID

Specification for process design of subsea oil pipeline

  • Issued on:2021-11-16
  • Implemented on:-
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $160.00
$156.00


Introduction

Analysis of the core content of the standard

SY/T 7635-2021, as the industry standard for the process design of submarine oil pipelines in my country, systematically regulates the technical requirements for the entire process from pipe diameter selection to pipe cleaning operations for the first time. This standard particularly emphasizes the differentiated design principles for high-freezing crude oil and heavy oil pipelines.


Comparative Analysis of Key Technologies

Design Links Requirements for Conventional Crude Oil Special Requirements for High Pour Point/Heavy Oil
Insulation Design Maintain Operating Temperature Needs to be 3-5℃ higher than the pour point and consider wax precipitation characteristics
Stop and Replacement Non-essential Operation Media Replacement Must be Completed within the Safe Stop Time
Start-up Procedure Direct Start Preheating is Required and Shear Failure Analysis Is Required

Key Points for Implementation of the Standard

1. Optimization of pipe diameter selection

According to clause 5.2 of the standard, it is recommended to adopt a multi-objective optimization algorithm, while considering:

  • Economic flow rate range (1-3m/s)
  • Water hammer pressure limit (Appendix B formula)
  • Future 20% flow margin

2. Innovation in insulation design

Clause 4.9 of the standard first proposed the application requirements of new insulation materials. A Bohai oilfield project used a nano aerogel insulation layer, and the overall heat transfer coefficient was reduced by 40%, verifying the forward-looking nature of the standard.


Industry application suggestions

  1. Digital delivery: It is recommended to establish a three-dimensional design model that includes crude oil physical properties (Appendix A) and sea condition data
  2. Emergency drills: In response to Article 5.7.5, replacement operation simulations need to be performed regularly to test the emergency power supply system
  3. Pig cleaning optimization: In combination with Article 5.10.3, it is recommended to use a wax deposition monitoring system to dynamically adjust the pigging frequency

Standard evolution analysis

Compared with GB 50253-2014 land pipeline standard, this version has the following major breakthroughs:

  • Added a new mud temperature influence coefficient unique to the seabed environment (Article 4.4)
  • Unique heavy oil cold start calculation formula (Appendix D)
  • Clearly define the speed control range of the intelligent pig (1-3m/s)

Sample only — not a preview of SY/T 7635-2021
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