TSG Q7015-2016 in English
SUPERSEDEDLifting Appliances Periodical Inspection Regulation
- Issued on:2016-03-23
- Implemented on:2016-07-01
- File Format:PDF
- Delivery:Via email within 5 business days
$728.00
Introduction
Background of Rule Revision and Technological Evolution
The 2016 version of the rules is a systematic upgrade based on the 2008 version. The main technological breakthroughs are reflected in:
| Version Comparison Dimensions | TSG Q7015-2008 | TSG Q7015-2016 |
|---|---|---|
| Safety Monitoring System | No requirements | New Mandatory Installation Requirements for Large Lifting Machinery (Annex B) |
| Inspection Period | Uniform 2 Years | Differentiation setting (2 years for bridge cranes/1 year for mobile cranes) |
| Inspection items | 7 categories | Expanded to 13 categories, with new special requirements for simple lifts |
Analysis of core inspection requirements
1. New regulations on inspection cycle
Article 4 clarifies the classification inspection cycle:
- Equipment subject to annual inspection: tower cranes, lifts, mobile cranes and cranes for lifting molten metal
- Equipment subject to two-year inspection: conventional equipment such as general-purpose bridge cranes and gantry cranes
2. Mandatory requirements for safety monitoring systems
Article 9 on Requirements for equipment such as bridge cranes over 200t:
Case: A shipyard gantry crane monitoring system must include:
- Real-time display of 11 parameters such as lifting weight and amplitude
- Fault self-diagnosis function
- Data storage ≥ 30 working days
Implementation points and common problems
Inspection preparation materials list
| Inspection type | Required documents |
|---|---|
| Regular inspection | Maintenance record, last inspection report, use registration certificate |
| Initial inspection | Five additional technical documents such as product design documents and type test certificates are required |
Handling of typical non-conforming items
Article 15 stipulates the rectification process:
- Inspection opinion notice (2) specifies the rectification items
- The user completes the rectification within the agreed period
- Original inspection agency conducts on-site re-inspection
Key points for special equipment inspection
Crane for lifting molten metal
Special requirements of Clause C5.1.2:
- The main lifting mechanism must be equipped with a dual braking system
- The wire rope must comply with GB 8918 standard
- The motor must be insulated with Class H
Mechanical parking equipment
C5.28 stipulates 16 safety protection devices:
Typical case: Lifting and lateral movement equipment must be equipped with:
- Anti-fall device
- Person and vehicle mistaken entry detection device
- Car loading plate tilt detection device
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