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accuracy test machine accuracy accuracy test conditions accuracy inspection conditions full-load test requirements test methods geometric accuracy appendix b additional explanation rotation cylindrical drum method hybrid traction vehicles test
GB/T 14404-2024 in English

GB/T 14404-2024 in English

VALID

Plate shear—Testing of the accuracy

  • Issued on:2024-11-28
  • Implemented on:2025-06-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $270.00
$262.00
Standard No: GB/T 14404-2024
Document status: VALID
Title in English: Plate shear—Testing of the accuracy
Title in Chinese: 剪板机 精度
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 1~3 business days
Issued on: 2024-11-28
Implemented on: 2025-06-01
Superseding: GB/T 14404-2011 Plate shear - Testing of the accuracy
ICS Classification: 25.120.10-Forging equipment. Presses. Shears
Chinese Classification: J62-Metal forming machinery
Professional Classification: GB-National Standard
Related Keywords: accuracy test
machine accuracy
accuracy test conditions
accuracy inspection conditions full-load test requirements
test methods geometric accuracy
Related Topics: Cut
Accuracy

《GB/T 14404-2024剪板机 精度》由TC220(全国锻压机械标准化技术委员会)归口,主管部门为中国机械工业联合会。


Introduction

Interpretation of GB/T 14404—2024 "Shearing Machine Accuracy" Standard

I. Background of Standard Revision and Analysis of Technology Evolution

Since its first release in 1993, this standard has undergone several revisions and updates. The main purpose of this revision is to adapt to the development needs of modern shearing machine technology, especially the improvement of numerical control and intelligent trends. Compared with GB/T 14404—2011, the new standard has made important improvements in the following aspects:

  • The positioning accuracy and repeat positioning accuracy requirements of the numerical control stop device have been added (see 5.2).
  • The uniformity tolerance requirements and inspection methods of the blade edge gap have been optimized.
  • More stringent parallelism and flatness inspection standards have been introduced to meet the needs of high-precision shearing.

II. Comparative analysis of standard frameworks

Standard items GB/T 14404—2011 GB/T 14404—2024
General requirements Requirements for CNC stopper devices are not specified Requirements for positioning accuracy and repeat positioning accuracy of CNC stopper devices are added (5.2)
Working accuracy inspection conditions Full-load test requirements are not included Explicitly require working accuracy inspection after full-load test (4.2.8)
Geometric accuracy detection The tolerance of the blade edge clearance is relatively loose Optimized to a more stringent graded tolerance requirement (5.1.1)

III. In-depth interpretation of core clauses

1. Inspection requirements (4.1)

General requirements specify the following key points:

  • The power supply voltage deviation range is controlled within ±10%, and the ambient temperature must be maintained between 5℃ and 40℃.
  • Before inspection, the equipment level must be adjusted to ensure that the level reading does not exceed 0.20/1000.
  • The inspection exemption clauses for different types of shearing machines are clearly specified (e.g. swing shearing machines are not subject to inspection 4.1.3).

2. Working accuracy test conditions (4.2)

The new standard puts forward higher requirements for the selection and testing methods of test pieces:

  • The length of the test piece must comply with the provisions of Table 1 to ensure that the testing range covers the full width of the shearing machine.
  • The thickness of the test piece steel plate should be half or close to the thickness of the shearing machine, and the material requirement is Q235-A steel.
  • The working accuracy test should be carried out after the full load test (4.2.8).

3. Accuracy requirements and test methods

Geometric accuracy (5.1):

  • Uniformity of blade edge gap : New graded tolerance requirements have been added, see Table 2 for details. For example, the maximum allowable deviation value of the gate shearing machine at different shearing widths has been increased.
  • Parallelism of lower blade and stopper: The inspection method in GB/T 10923-2009 (5.4.1.2.1) is adopted, and the tolerance levels are divided into Ⅰ, Ⅱ and Ⅲ levels. The specific values are shown in Table 3.

Working accuracy (5.3):

  • Test piece straightness: When the tolerance level is Ⅰ, the maximum allowable deviation is 0.20mm over a length of 1000mm. The specific inspection method refers to GB/T 10923-2009 (6.2.1).
  • Test piece parallelism: When the tolerance level is Ⅰ, the maximum allowable deviation is 0.15mm over a length of 1000mm. The inspection method adopts multi-point measurement with a vernier caliper (see Figure 6).

IV. Implementation Suggestions

Case Analysis: Precision Inspection of a CNC Shearing Machine

Take a CNC shearing machine with a shearing width of 6000mm as an example, its precision inspection should focus on the following aspects:

  • Blade edge gap uniformity: According to Table 2, the tolerance of the gate shearing machine is 0.08mm under the shearing width of 8-16mm. It is necessary to use a feeler gauge to measure every 200mm in the entire length to ensure that the maximum deviation does not exceed the specified value.
  • CNC material stopper: According to the requirements of Clause 5.2, the positioning accuracy tolerance is 0.1mm, and the repeat positioning accuracy tolerance is 0.05mm. It is recommended to use a laser interferometer or a digital displacement measuring device for inspection.
  • Working accuracy: Select Q235-A steel plate with a thickness of half the thickness of the plate that the shearing machine can shear as the test piece, and test it at the left, middle and right positions after the full load test to ensure that the straightness and parallelism meet the requirements of Table 6 and Table 7.

The above implementation suggestions can effectively improve the manufacturing quality and performance of the shearing machine, ensuring its efficient and stable operation in modern industrial production.

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