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whole furnace heating furnace full furnace energy-saving operation unit heat consumption ≤1.2 gj/t motors introduction standard overview nb/t main bearing bolts standard key parameters gc-ms method gc-ms/ms method limit
GB/T 32489-2016 in English

GB/T 32489-2016 in English

VALID

Technical requirement of energy-saving operation for reheating furnace in steel rolling

  • Issued on:2016-02-24
  • Implemented on:2017-03-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $150.00
$146.00
Standard No: GB/T 32489-2016
Document status: VALID
Title in English: Technical requirement of energy-saving operation for reheating furnace in steel rolling
Title in Chinese: 轧钢加热炉节能运行技术要求
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 1~3 business days
Issued on: 2016-02-24
Implemented on: 2017-03-01
Chinese Classification: H04-Basic standards and general methods
Professional Classification: GB-National Standard
Related Keywords: whole furnace
heating furnace
full furnace
energy-saving operation
unit heat consumption ≤1.2 gj/t
Related Topics: GB/T 32489-2016
heating furnace
Steel rolling furnace
GB/T32489-2016
GBT32489
GB/T 32489-2016
Furnace operation national standards
Pyrolysis furnace industry
Heating furnace measurement industry
Vacuum heating furnace execution
Gas Heating Furnace Insulation Technical Standards

《GB/T 32489-2016轧钢加热炉节能运行技术要求》由TC183(全国钢标准化技术委员会)归口,主管部门为中国钢铁工业协会。


Introduction

1. Scope and applicability of the standard

This standard specifies the terms and definitions, technical requirements, inspection and measurement methods, and operating requirements for energy-saving operation of steel rolling heating furnaces. It is applicable to heating furnaces newly built, expanded or renovated in the steel rolling process of steel enterprises, and other types of heating furnaces can also be implemented as a reference.

2. Key terms and definitions

Terms Definition
Unit heat consumption The chemical heat of fuel required per ton of steel to heat the billet to the target outlet temperature.
Full furnace thermal efficiency The heat required to heat the billet to the target temperature as a percentage of the fuel chemical thermal energy supplied to the heating furnace.
High-temperature air combustion The technology of preheating the combustion air to above 800℃ to participate in combustion.

3. Technical requirements and energy-saving indicators

Depending on the different billet heating temperatures, there are different requirements for unit heat consumption and full furnace thermal efficiency. The following is a comparison of energy-saving indicators in different temperature ranges:

Bill heating temperature/℃ Secondary requirements First-level requirements
1050~1150 Unit heat consumption ≤1.2 GJ/t, whole furnace thermal efficiency ≥62% Unit heat consumption ≤1.0 GJ/t, whole furnace thermal efficiency ≥65%
1150~1250 Unit heat consumption ≤1.3 GJ/t, whole furnace thermal efficiency ≥60% Unit heat consumption ≤1.1 GJ/t, whole furnace thermal efficiency ≥62%
>1250 Unit heat consumption ≤1.4 GJ/t, whole furnace thermal efficiency ≥58% Unit heat consumption ≤1.2 GJ/t, whole furnace thermal efficiency ≥60%

4. Implementation Suggestions

The application of high temperature air combustion technology can significantly improve combustion efficiency and reduce pollutant emissions. For example, by using this technology in silicon steel heating furnaces, the unit heat consumption can be reduced by more than 5%, while meeting the requirement of residual oxygen content ≤3%.

The application of vaporization cooling system can effectively recover steam and improve energy utilization. It is recommended that enterprises ensure the thermal insulation performance of the water beam in the furnace when installing such systems, and regularly check the spraying effect of energy-saving coatings (energy saving rate ≥ 2%).

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