GB/T 33956-2017 in English
VALIDMethods of determination and calculation of heat balance in continuous reheating furnace for steel rolling
- Issued on:2017-07-12
- Implemented on:2018-04-01
- File Format:PDF
- Delivery:Via email within 5 business days
$359.00
《GB/T 33956-2017轧钢连续加热炉热平衡测试与计算方法》由TC183(全国钢标准化技术委员会)归口,TC183SC2(全国钢标准化技术委员会基础分会)执行,主管部门为中国钢铁工业协会。
Introduction
Analysis of the core content of the standard
This standard systematically regulates the heat balance test system of the continuous heating furnace for steel rolling, and establishes an energy consumption evaluation model with kJ/t as the unified measurement unit. Its technical highlights include:
1. Multi-dimensional test system: Covering 42 parameters in 8 categories such as fuel characteristics, combustion air, and material status, it requires the use of professional equipment such as infrared thermal imager and gas chromatograph for multi-point measurement.2. Dynamic compensation mechanism: Innovatively proposes the calculation formula of the flue gas correction coefficient b (Formula 19-20), which effectively solves the problem of heat measurement deviation under incomplete combustion conditions.
Key formulas for heat balance calculation
| Calculation items | Formula number | Core variables | Accuracy requirements |
|---|---|---|---|
| Low calorific value of fuel | Formula (2)(3) | φCOs, φH2s | ±1.5% |
| Air coefficient α | Formula (8)(9) | φO2g, φN2g | ±0.05 |
| Thermal efficiency η | Formula (49)(50) | Q1′, Q4 | ±2% |
Key points for test implementation
- It is necessary to calibrate the Pitot tube, heat flow meter and other equipment in advance, with an error not exceeding ±2%
- The test time should avoid non-normal production periods such as roller replacement and maintenance
2. Data collection specifications:
- Furnace temperature measurement needs to distinguish between preheating section/heating section/soaking section (Clause 4.5.1)
- Gas composition analysis should be conducted at least once per hour (Clause 8.2.1.2)
Path to improve thermal efficiency
| Improvement direction | Technical measures | Expected effect |
|---|---|---|
| Waste heat recovery | Install heat exchange device (9.2.12) | Increase thermal efficiency by 8-12% |
| Combustion optimization | Control α at 1.05-1.15 (Formula 8) | Reduce Q3′ loss |
| Furnace insulation | Use nano-insulating materials (9.2.6) | Reduce Q6′ by 15-20% |
Standard evolution analysis
Compared with the basic standard GB/T 13338, the innovations of this standard are:
- For the first time, the calculation of oxidation loss heat unique to steel rolling heating furnace is clarified (Formula 15)
- Add heat measurement of vaporization cooling system (Clause 9.2.10)
- Detailed three-dimensional calculation model of outgassing loss (Formulas 37-41)

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