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heat balance calculation calculation itemsformula continuous heating furnace heat balance test system heat balance effect waste heat recoveryinstall heat exchange device safety item requirements motor vehicle window food simulants hplc method scopethis standard
GB/T 33956-2017 in English

GB/T 33956-2017 in English

VALID

Methods of determination and calculation of heat balance in continuous reheating furnace for steel rolling

  • Issued on:2017-07-12
  • Implemented on:2018-04-01
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $370.00
$359.00

《GB/T 33956-2017轧钢连续加热炉热平衡测试与计算方法》由TC183(全国钢标准化技术委员会)归口,TC183SC2(全国钢标准化技术委员会基础分会)执行,主管部门为中国钢铁工业协会。


Introduction

Analysis of the core content of the standard

This standard systematically regulates the heat balance test system of the continuous heating furnace for steel rolling, and establishes an energy consumption evaluation model with kJ/t as the unified measurement unit. Its technical highlights include:

1. Multi-dimensional test system: Covering 42 parameters in 8 categories such as fuel characteristics, combustion air, and material status, it requires the use of professional equipment such as infrared thermal imager and gas chromatograph for multi-point measurement.
2. Dynamic compensation mechanism: Innovatively proposes the calculation formula of the flue gas correction coefficient b (Formula 19-20), which effectively solves the problem of heat measurement deviation under incomplete combustion conditions.

Key formulas for heat balance calculation

Calculation itemsFormula numberCore variablesAccuracy requirements
Low calorific value of fuelFormula (2)(3)φCOs, φH2s±1.5%
Air coefficient αFormula (8)(9)φO2g, φN2g±0.05
Thermal efficiency ηFormula (49)(50)Q1′, Q4±2%

Key points for test implementation

1. Test preparation phase:
  • It is necessary to calibrate the Pitot tube, heat flow meter and other equipment in advance, with an error not exceeding ±2%
  • The test time should avoid non-normal production periods such as roller replacement and maintenance

2. Data collection specifications:
  • Furnace temperature measurement needs to distinguish between preheating section/heating section/soaking section (Clause 4.5.1)
  • Gas composition analysis should be conducted at least once per hour (Clause 8.2.1.2)

Path to improve thermal efficiency

Improvement directionTechnical measuresExpected effect
Waste heat recoveryInstall heat exchange device (9.2.12)Increase thermal efficiency by 8-12%
Combustion optimizationControl α at 1.05-1.15 (Formula 8)Reduce Q3′ loss
Furnace insulationUse nano-insulating materials (9.2.6)Reduce Q6′ by 15-20%

Standard evolution analysis

Compared with the basic standard GB/T 13338, the innovations of this standard are:

  1. For the first time, the calculation of oxidation loss heat unique to steel rolling heating furnace is clarified (Formula 15)
  2. Add heat measurement of vaporization cooling system (Clause 9.2.10)
  3. Detailed three-dimensional calculation model of outgassing loss (Formulas 37-41)

Sample only — not a preview of GB/T 33956-2017
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