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GB/T 38348-2019 in English

GB/T 38348-2019 in English

VALID

Multipole magnetic rubber encoders

  • Issued on:2019-12-31
  • Implemented on:2020-11-01
  • File Format:PDF
  • Delivery:Via email within 1~3 business days
Price(USD): $250.00
$243.00

《GB/T 38348-2019多极磁性橡胶编码器》由TC35(全国橡胶与橡胶制品标准化技术委员会)归口,TC35SC7(全国橡胶与橡胶制品标准化技术委员会橡胶杂品分会)执行,主管部门为中国石油和化学工业联合会。


Introduction

In-depth interpretation of the National Standard of the People's Republic of China GB/T 38348—2019

Background of Standard Formulation and Analysis of Technology Evolution

Multipole Magnetic Rubber Encoders are key components in the automotive braking system, and their performance directly affects the vehicle's handling safety and reliability. The formulation of GB/T 38348—2019 aims to unify industry technical requirements, standardize production and testing processes, and ensure product quality consistency.

As the automotive industry develops towards intelligence and electrification, higher requirements are placed on the performance of encoders, including more accurate position detection, stronger environmental resistance, and more stable long-term reliability. This standard was drafted on the basis of GB/T 1.1—2009, combining relevant domestic and foreign technical achievements and fully considering actual application needs.

Classification and marking of multi-pole magnetic rubber encoders

Classification dimensions Axial magnetization (ZX) Radial magnetization (JX)
Definition Axial magnetization: The magnetic pole direction is parallel to the encoder shaft, suitable for high-precision position detection. Radial magnetization: The magnetic pole direction is perpendicular to the encoder shaft, suitable for specific installation requirements.
Application scenarios Widely used in high-performance braking systems. Applicable to occasions with strict space requirements.
Marking Example Rubber encoder ZX-30-60-5-43-GB/T38348—2019 Rubber encoder JX-30-60-5-43-GB/T 38348—2019

Analysis of structure and technical requirements

Multi-pole magnetic rubber encoder consists of magnetic rubber and a metal frame. Its core is to use the Hall effect to achieve position detection. The standard has strict requirements for the following key performance indicators:

Comparative analysis of technical requirements

Dimensions GB/T 38348—2019 requirements Differences compared with standards (such as ISO, DIN)
Magnetic rubber hardness Shore A: 75~95 Same as ISO standard, with more emphasis on wear resistance.
Tensile strength ≥4 MPa Higher than some international standard requirements.
Ozone aging resistance No cracking, elongation 0% Better than the old domestic standard and in line with international standards.

Test methods and inspection rules

The standard specifies comprehensive test methods, covering all aspects from raw materials to finished products:

  • Magnetic rubber physical properties: including hardness, tensile strength, tear strength, etc.
  • Metal skeleton performance: GB/T 3280, GB/T 5213 or GB/T 13237 standards are used for testing.
  • Rubber encoder comprehensive performance: including single pole deviation, cumulative deviation, duty cycle and magnetic induction intensity.

Sampling inspection and judgment rules

The standard adopts the special inspection level S-2 of GB/T 2828.1-2012, and the acceptable quality limit (AQL) is 4. Unqualified products need to be re-inspected twice. If they are still unqualified, the entire batch will be judged as unqualified.

Implementation suggestions

To ensure the effective implementation of the standard, it is recommended that manufacturers:

  1. Establish a complete quality management system and strictly purchase raw materials and control the production process in accordance with the standard.
  2. Equipped with advanced testing equipment, such as Hall effect testers, high-temperature aging chambers, etc.
  3. Strengthen employee training, especially the understanding of test methods and judgment rules.
  4. Perform type inspection and periodic verification regularly to ensure stable product performance.

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