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x-ray stress residual stress residual stress measurement crystal plane stress stress determination laboratory equipment power system scopethe use guidelines
GB/T 7704-2017 in English

GB/T 7704-2017 in English

SUPERSEDED

Non-destructive testing―Practice for residual stress measurement by X-ray

  • Issued on:2017-10-14
  • Implemented on:2018-04-01
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $670.00
$650.00
Standard No: GB/T 7704-2017
Document status: SUPERSEDED
Superseded by: GB/T 7704-2017/XG1-2023 Non-destructive testing-Practice for residual stress measurement by X-ray, includes Amendment 1
Superseded on: 2018-04-01
Title in English: Non-destructive testing―Practice for residual stress measurement by X-ray
Title in Chinese: 无损检测 X射线应力测定方法
Language: English
File Format: Electronic (PDF)
Delivery: Via email within 5 business days
Issued on: 2017-10-14
Implemented on: 2018-04-01
Superseding: GB/T 7704-2008 Non-destructive testing - Practice for residual stress measurement by X-Ray
ICS Classification: 19.100-Non-destructive testing
Chinese Classification: J04-Basic standards and general methods
Professional Classification: GB-National Standard
Related Keywords: x-ray stress
residual stress
residual stress measurement
crystal plane stress
stress determination
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《GB/T 7704-2017无损检测 X射线应力测定方法》由TC56(全国无损检测标准化技术委员会)归口,主管部门为国家标准化管理委员会。


Introduction

Analysis of the core content of the standard

Version comparisonGB/T 7704-2008GB/T 7704-2017
Definition of termsBasic terms11 new terms such as diffraction peak and half-width
Number of appendices37 (4 new appendices such as penetration depth correction)
Three-dimensional stress analysisNot includedNew complete chapter

Principles of stress determination

Based on Bragg's law, the residual stress is calculated by measuring the lattice strain:

2d·sinθ = nλ

εφψ = (dφψ-d0)/d0 ≈ -cotθ0·Δθ·π/180

Plane stress state calculation formula:

σφ = K·∂(2θ)/∂(sin²ψ)

Wherein the stress constant K = -E/[2(1+ν)]·π/180·cotθ0


Instrument configuration requirements

Key equipment: X-ray stress measuring instrument must meet the following requirements:

  • Goniometer 2θ range ≥167°
  • Ψ angle setting accuracy ±0.5°
  • Detector type: single point/linear array/area array
  • Recommended target materials: Cr, Cu, Mn, Co

Actual application case

The wheel axle of a high-speed railway uses CrKα radiation to measure the (211) crystal plane stress:

  • Parameters: Ψ=0°~45°, 5 inclination angles
  • Result: Surface compressive stress -320±15MPa
  • Verification: Equal strength beam method error <7MPa

Test procedure specification

  1. Sample treatment: Surface roughness Ra≤10μm, electrolytic polishing to remove the processed layer
  2. Parameter selection:
    • Diffraction crystal plane: Select according to material type (see Table 2)
    • Ψ angle setting: ≥4, sin²ψ uniformly distributed
    • Spot diameter≤curvature radius×0.4
  3. Data collection: Collect complete diffraction peaks at each ψ angle (range>3×FWHM)

Sample only — not a preview of GB/T 7704-2017
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