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wind rotor installation wind farm installation wind turbines assembling installation specification standard requirements wind turbine assembly sheathed wires steel slag processing two-component structural adhesive
GB/T 19568-2017 in English

GB/T 19568-2017 in English

SUPERSEDED

Wind turbines—Assembling and installation regulation

  • Issued on:2017-12-29
  • Implemented on:2018-07-01
  • File Format:PDF
  • Delivery:Via email within 5 business days
Price(USD): $330.00
$321.00

《GB/T 19568-2017风力发电机组 装配和安装规范》由TC50(全国风力发电标准化技术委员会)归口,主管部门为中国机械工业联合会。


Introduction

In-depth interpretation of GB/T 19568—2017 Wind turbine assembly and installation specification

Standard requirements Specific provisions Technical points
Bolt connection Torque method and tension method, torque allowable deviation ±5% Use anti-seizure lubricant and thread locking agent, tighten in three times.
Bearing assembly Hot-fitting process, control the clearance change Δμ The negative clearance requirements of tapered roller bearings and cylindrical roller bearings are ≤0.05mm and ≤0.1mm.
Hydraulic and lubrication systems The bending radius of the hose is ≥9 times the outer diameter, and the length of the straight pipe section at the joint is ≥6 times the outer diameter The oil filling amount and medium selection must meet the process requirements to ensure that no air is mixed.

Implementation suggestions and actual cases

Requirements for key component assembly:

  • Electromagnetic induction heaters shall be used for main shaft bearing assembly, and the temperature shall be controlled below 120℃.
  • Check the gearbox elastic support for cracks and damage before assembly to ensure installation at the same height.
  • Calculation formula for yaw and pitch drive normal backlash: j_bn = (0.03~0.05) × m

Installation inspection and quality assurance:

  • The torque method is used to inspect the tightness of bolt connections, with a sampling rate of 10%. When the unqualified rate is 20%, 100% of the bolts shall be re-tightened.
  • Electrical wiring requires good insulation of the wires, clear markings, and grounding resistance ≤4Ω.

Analysis of the background of standard formulation:

GB/T 19568-2017 replaces the old standard GB/T19568-2004. The main technical changes include:
- Expanding "screw and bolt connection" to "screw, bolt, stud connection".
- Adding assembly requirements for key components (yaw, pitch drive, brake, etc.).
- Supplementing the requirements for "wind rotor installation", "cable laying" and "electrical wiring" in wind farm installation.

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